Get a Quote

Edit Template

PRECAST MEMBRANE TANK CONSTRUCTION

HDPE-Lined Underground Water Storage Solutions in Kenya

Smarter, Stronger & Cost-Efficient Water Storage

Floor Décor Kenya provides advanced precast membrane tank construction solutions using high-performance HDPE geomembrane liners and composite slab covers. This system delivers durable, leak-proof underground water storage while significantly reducing excavation costs, concrete usage, and construction time.

Designed for Kenya’s varied soil conditions — including deep black cotton soil and unstable top layers — our membrane tank system is ideal for residential, agricultural, commercial, and institutional projects.

What Is a Precast Membrane Tank?

A membrane tank is an underground water storage system that combines:

  • Reinforced concrete walls built only in stable soil zones

  • Heavy-duty HDPE geomembrane liner for waterproofing

  • Precast composite slab covers for structural support

Instead of constructing full concrete walls from ground level down, we build only within stable subsoil (such as murram), and rely on the HDPE liner to seal upper unsupported sections. This innovative approach minimizes structural risk and reduces material costs without compromising durability.

Precast Underground Membrane Tank
Precast Underground Membrane Tank
Precast Underground Membrane Tank
Precast Underground Membrane Tank
Precast Underground Membrane Tank

Why Choose Our HDPE-Lined Tank System?

1. Significant Cost Savings

By limiting concrete wall construction to stable soil layers, we reduce reinforcement, shuttering, and material waste. This lowers total construction costs compared to conventional full concrete tanks.

2. Adaptable to Kenyan Soil Conditions

Ideal for areas with:

  • Black cotton soil

  • Loose topsoil

  • Variable subgrade profiles

The flexible HDPE liner conforms to irregular surfaces and prevents leakage even in challenging ground conditions.

3. Superior Waterproofing Performance

We use UV-stabilized HDPE geomembrane liners (0.5mm–1.5mm thickness) designed for long-term durability. Compared to PVC alternatives, HDPE offers:

  • Higher puncture resistance

  • Better chemical resistance

  • Longer lifespan

  • Improved UV stability

For potable water storage, certified food-grade liners are used.

4. Faster Installation

With precast composite slab systems, construction timelines are significantly shorter. This makes it ideal for large-capacity tanks ranging from:

  • 10,000 litres

  • 50,000 litres

  • 100,000 litres

  • 200,000 litres and above

5. Sustainable & Environmentally Friendly

Membrane tanks are widely used across East Africa for:

  • Rainwater harvesting

  • Agricultural irrigation

  • Institutional water storage

  • Wastewater containment

They align with modern sustainable building practices and water conservation strategies.

Step-by-Step Construction Process

1. Site Assessment & Excavation
  • Conduct soil testing and identify stable subgrade (typically 1–3m deep).

  • Excavate to required dimensions (e.g., 6m x 4m x 3m for ~70,000 litres).

  • Over-excavate perimeter by 200–300mm for liner anchoring.

  • Slope excavation sides (1:1 ratio) for temporary stability.

This ensures structural integrity before concrete placement.

2. Partial Reinforced Concrete Wall Construction
  • Construct walls only from stable soil level downward.

  • Use Grade 25–30 reinforced concrete.

  • Reinforcement: Y12 bars at 200mm centres (engineer-specified).

  • Wall thickness: 150–200mm.

  • Smooth plaster finish to protect liner.

  • Install inlet, outlet, and overflow pipe sleeves.

The unstable upper soil section is left without concrete walls, reducing unnecessary structural costs.

3. HDPE Liner Installation
  • Install protective geotextile underlay (200–300gsm).

  • Lay UV-stabilized HDPE geomembrane (typically 1mm thick).

  • Heat-weld all joints for seamless waterproofing.

  • Anchor liner into perimeter trench.

  • Perform leak testing before full commissioning.

The liner forms a fully impermeable containment system across base and sides.

4. Composite Slab Cover Installation

We use precast composite slab systems for durability and efficiency:

  • Precast T-beams spaced at 1m intervals

  • Infill panels between beams

  • 50–100mm concrete screed topping

  • Integrated manholes and ventilation points

  • Designed load capacity: 5–10 kN/m²

This allows for safe backfilling and light traffic above the tank.

5. Backfilling & Final Commissioning
  • Controlled backfilling with compacted soil or gravel.

  • Installation of overflow systems and pumps.

  • Concrete curing period of 7–14 days.

  • Final water fill and inspection.

Typical Tank Capacities & Cost Guide

Common installations in Kenya range between:

  • 50,000 litres

  • 100,000 litres

  • 200,000 litres

Estimated cost range:

KES 500,000 – KES 2,000,000

(Dependent on size, depth, soil conditions, and site logistics.)

Contact us for a professional site assessment and accurate quotation.

Get In Touch

Contact Us

Get a  FREE ESTIMATE today:

Office Mail

[email protected]

Office Number

0780 955-000

Office Address

1 Kijabe street ,Universal church building opposite Simlaw seeds

Appointment

Let's Start Project

    Visit Our Showrooms

    Experience our products firsthand at our flooring showrooms across Kenya. Speak to our experts, compare finishes, and receive a free estimate tailored to your project.

    Build Faster. Save Costs. Go Precast.

    © 2026. Floor Decor Kenya Ltd.